Actuator for an electrohydraulic braking system

ABSTRACT

The present invention relates to an actuator for an electro-hydraulic braking system of the ‘brake-by-wire’ type comprised of a hydraulic pressure generator or master brake cylinder and a travel simulator, with said master brake cylinder including at least one piston that is operable by an actuating pedal, and wherein a device for detecting a driver&#39;s deceleration wish is provided, said device cooperating with said piston and being at least partly arranged in a master brake cylinder housing.  
     To optimize the assembly in terms of packaging, production costs, weight, and function, the present invention discloses that the device ( 9 ) for detecting a driver&#39;s deceleration wish comprises an annular housing ( 10 ) embracing the piston ( 6 ) in a radial direction and accommodating signal receiving elements ( 11 ) which cooperate with signal transmitting elements ( 12 ) mounted on the piston surface.

[0001] The present invention relates to an actuator for an electro-hydraulic braking system of the ‘brake-by-wire’ type comprised of a hydraulic pressure generator or master brake cylinder and a travel simulator, with said master brake cylinder including at least one piston that is operable by an actuating pedal, and wherein a device for detecting a driver's deceleration wish is provided, said device cooperating with said piston and being at least partly arranged in a master brake cylinder housing.

[0002] An actuating unit of this type is disclosed in the applicant's former patent application DE 199 29 154.3. The special features of the prior-art actuating unit consist in that the travel simulator is provided by a resetting spring biasing the piston in opposition to the direction of actuation, and there is provision of a valve device which closes or opens a hydraulic connection between the pressure chamber bounded by the piston and a non-pressurized pressure fluid supply reservoir. The mentioned publication, however, does not provide any hints at the concrete design of the device for detecting a driver's deceleration wish.

[0003] In view of the above, an object of the present invention is to disclose for an actuator of the type mentioned hereinabove a device for detecting a driver's deceleration wish, with said device being optimized with respect to packaging, production costs, weight and function.

[0004] This object is achieved by the present invention because the device for detecting a driver's deceleration wish comprises an annular housing embracing the piston in a radial direction and accommodating signal receiving elements which cooperate with signal transmitting elements mounted on the piston surface.

[0005] A favorable aspect of the present invention implies that the piston is guided in the housing.

[0006] In another favorable embodiment of the subject matter of the invention, the annular housing is axially preloaded in relation to the master brake cylinder housing.

[0007] Further favorable designs are listed in the subclaims 4 to 15.

[0008] Further details, features and advantages of this invention can be seen in the following description of an embodiment by making reference to the accompanying drawings.

[0009] In the drawings,

[0010]FIG. 1 is a perspective view of a design of the actuator of the present invention.

[0011]FIG. 2 is a perspective cross-sectional view of the actuator of the present invention as shown in FIG. 1.

[0012] The actuator 1 for an electro-hydraulic brake system of the ‘brake-by-wire’ type, as shown in the drawing, is basically comprised of a preferably dual-circuit pressure generator or master brake cylinder 2, a travel simulator 3, and an non-pressurized pressure fluid supply reservoir (not shown) associated with the master brake cylinder 2. The master brake cylinder housing 20 includes a radial flange 4 that is used to attach the actuator 1 to a body wall (not shown) of a motor vehicle. The attachment in the vehicle is preferably carried out in such a way that the parts of the actuator arranged on the right side of flange 4 in FIG. 1 extend into the passenger compartment, while the parts arranged on the left are arranged in the engine compartment of the motor vehicle. A flat seal 5 is used to seal the flange 4 in relation to the vehicle body wall. A hydraulic master cylinder piston 6 (FIG. 2) is operated by a piston rod 7 being coupled to an actuating or brake pedal (not shown) by means of a yoke 8. The actuating movement of the piston rod 7 or of the master cylinder piston 6 is sensed by means of a device for detecting a driver's deceleration wish, being designated by reference numeral 9.

[0013] As can be taken from FIG. 2 in particular, the device 9 for detecting a driver's deceleration wish includes an annular housing 10 that embraces the above-mentioned piston 6 in a radial direction or, respectively, in which said piston 6 is guided. Housed in the annular housing 10 are signal receiving elements 11 which, along with signal transmitting elements 12 fitted to the piston surface, form a measurement system. The annular housing 10 is axially supported, preferably under the preload of a spring 13, on a stop 14 on the master cylinder housing against which, in turn, a packing 15 bears that is used to seal the master brake cylinder 2 with respect to the atmosphere. However, a design wherein the packing 15 is formed integrally with the annular housing 10 is also feasible. The annular housing 10 is secured in position in the master brake cylinder housing 20 by means of a retaining ring 23 on which the above-mentioned spring 13 is supported.

[0014] As becomes further apparent from FIG. 2, the housing 10 includes a first cable guide part 16 extending through an opening 17 provided in flange 4 and being sealed in relation to flange 4 by means of a seal 18 that preferably acts in a radial direction. This prevents the ingress of fluid into the passenger compartment. The first cable guide part 16 is preferably configured so that its contour is adapted to the contour of the section of the master brake cylinder housing 20 that projects into the passenger compartment so that it is e.g. able to also fulfill centering tasks in this area.

[0015] Adjacent to the first cable guide part 16 is a second cable guide part 19 that extends substantially in parallel to the master cylinder housing 20 and is attached thereto by means of a fastening element 21. An electric interface or an electric connector part 22, respectively, is arranged at the end of the second cable guide part 19, especially in the area of its attachment to the master cylinder housing 20. Of course, also a design is possible where the electric connector part is directly connected to the first cable guide part 16. A favorable design arranges for the annular housing 10, both cable guide parts 16, 19, and the electric connector part 22 to be made of plastics and to have an integral design. Finally, also a modification (not shown) is possible wherein a sealing element in the type of a pleated bellows is provided between the master brake cylinder housing 20 and the piston rod 7. It is particularly expedient in this variant when the above-mentioned flat seal 5 is designed integrally with the sealing element. 

Patent claims:
 1. Actuator for an electro-hydraulic braking system of the ‘brake-by-wire’ type comprised of a hydraulic pressure generator or master brake cylinder and a travel simulator, with said master brake cylinder including at least one piston that is operable by an actuating pedal, and wherein a device for detecting a driver's deceleration wish is provided, said device cooperating with said piston and being at least partly arranged in a master brake cylinder housing, characterized in that the device for detecting a driver's deceleration wish comprises an annular housing (10) embracing the piston (6) in a radial direction and accommodating signal receiving elements (11) which cooperate with signal transmitting elements (12) mounted on the piston surface.
 2. Actuator as claimed in claim 1, characterized in that the piston (6) is guided in the housing (10).
 3. Actuator as claimed in claim 1, characterized in that the annular housing (10) is axially preloaded in relation to the master brake cylinder housing (20).
 4. Actuator as claimed in claim 1, characterized in that the housing (10) includes a first cable guide part (16) extending through a flange (4) that is used to attach the actuator (1) to a vehicle wall.
 5. Actuator as claimed in claim 4, characterized in that the first cable guide part (16) is sealed radially in relation to the flange (4).
 6. Actuator as claimed in claim 4 or 5, characterized in that the first cable guide part (16) is shaped so that its contour in a determined angular area corresponds to the contour of an area of the master brake cylinder housing (20) that extends into a passenger compartment of a motor vehicle.
 7. Actuator as claimed in claim 4, 5 or 6, characterized in that an electric connector part (22) is provided at the end of the first cable guide part (16).
 8. Actuator as claimed in claim 7, characterized in that interposed between the first cable guide part (16) and the connector part (22) is a second cable guide part (19) that extends in parallel to the master brake cylinder housing (20).
 9. Actuator as claimed in claim 8, characterized in that the second cable guide part (19) is attached to the master brake cylinder housing (20) near the connector part (22).
 10. Actuator as claimed in claim 8 or 9, characterized in that the housing (10), the first cable guide part (16), the second cable guide part (19), as well as the connector part (22) have an integral design.
 11. Actuator as claimed in claim 8, 9, or 10, characterized in that the housing (10), the first cable guide part (16), the second cable guide part (19), and the connector part (22) are made of plastic material.
 12. Actuator as claimed in any one of the preceding claims, characterized in that the housing (10) is arranged completely in the master brake cylinder housing (20), while the first and the second cable guide part (16, 19) are at least partially arranged outside the master brake cylinder housing (20).
 13. Actuator as claimed in any one of the preceding claims, wherein the master brake cylinder piston is sealed in relation to the master brake cylinder housing by means of a packing, characterized in that the packing is integrally designed with the annular housing.
 14. Actuator as claimed in any one of the preceding claims 4 to 13, characterized in that the flange (4) is sealed in relation to the vehicle wall by means of a flat seal (5).
 15. Actuator as claimed in any one of the preceding claims, wherein the master brake cylinder piston is operable by means of a piston rod coupled to the actuating pedal and wherein a sealing element is provided between the piston rod and the master brake cylinder housing, characterized in that the flat seal is integrally designed with the sealing element. 